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Radar level scanning system

3D radar scanning robot is a high-end instrument based on the ultra-high frequency 140GHz frequency
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Description

3D radar scanning robot is a high-end instrument based on the ultra-high frequency 140GHz frequency modulated continuous wave radar, which uses software to plan and control the radar's motion path through multiple robot arms, scans and detects the material surface from different angles, scans the material type distribution imaging of loose materials, accurately measures the inventory volume, masters the storage capacity and accurately controls the object level. With 3D imaging display, high-speed data processing, remote control and other advantages.


Working principle:


Through the multi-dimensional mechanical arm driven radar ranging sensor, the various shapes of loose material intensive collection of material level and height data, through RS485 or optical fiber transmission to the industrial computer special software for calculation, and display on the computer screen the 3D image of loose material, bin inside the wall of the image of hanging material. At the same time, it can show the volume and quality of the material in the warehouse, as well as the highest, lowest and average material level height.


System advantage


1. 3D radar scanning robot adopts radar principle and is not affected by high dust and high temperature conditions.


2. Fixed point measurement, high precision, fast speed, intelligent management of incoming and outgoing material equipment, is the necessary premise of unmanned system.


3. Measurement points can be randomly set above the materials in the large yard to scan the materials in blocks and automatically synthesize them to realize intelligent management.


4, the liberation of the labor productivity of the enterprise: a few departments in the past joint organization of artificial plastic, tape measure, estimate of the rough way, and there is no dispute about the measurement results.


5. Improved inventory speed: The system can automatically calculate the measurement of a large storage yard in real time, and it is not affected by climate, lighting and other factors, and there is no need to shape the storage yard in advance.


6, truly reflect the cost of products and the financial status of the enterprise: the fuel and raw materials consumed by the enterprise can be completely calculated through the accurate inventory number, the accurate measurement of the inventory yard, so that the enterprise capital can be truly reflected in the financial statements. This can not be underestimated to improve the competitiveness of enterprises and reduce costs.


7, greatly improve the level of enterprise management: can fundamentally solve the enterprise advanced equipment and management level and the traditional manual inventory way mismatch. The establishment of local area network and the perfection of digital storage yard can create good conditions for enterprises to comprehensively improve economic benefits and management level.


8. 3D radar scanning robots can replace manual inspection or measurement to prevent inventory data fraud and theft. Ensure effective utilization of material level control storage capacity. Timely grasp the situation of warehouse wall adhesion, avoid long-term wall adhesion of cement, grain and other materials, moisture deterioration, and eliminate the safety hazards of warehouse clearance and blocking.


9, with the learning function, the irrelevant area for intelligent shield.


Applicable condition


The 3D radar scanning robot can implement monitoring by establishing monitoring system with multiple instruments. Therefore, it is especially suitable for material monitoring in large diameter silo body surface, large closed or semi-closed yard, such as: large cement clinker warehouse, coal ball warehouse, various shape material yard, grain bungalow warehouse, etc.


The problem of inaccurate level measurement by single point radar is solved, and the clinker level, volume and quality in clinker warehouse are monitored in an all-round way. Remote visualization of feeding and discharging surface status. It can clearly see the distribution of materials in the warehouse and whether there is hanging wall on the computer, which creates conditions for timely elimination of the clinker moisture hardening metamorphism, provides an important reference for timely clearance, and also avoids the personnel injury when the collapse of the warehouse and the clearance of the warehouse. High and low material level alarm can be set to realize automatic chain protection of material entering and leaving warehouse equipment. Realize the clinker real-time online accurate inventory, the true reflection of product cost and enterprise financial status.


High-speed data processing and analysis, data processing is quickly and automatically completed by the computer, the simple three-dimensional graphics operating system to achieve three-dimensional reconstruction of the measured target, and can carry out interactive operations such as rotation, translation and local magnification of graphics, measurement results at a glance.


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